High Integrity Ductwork

Our high-specification and fully welded ductwork solutions are designed for the most challenging dust, fume, and odour issues in industrial environments. The Airmatic team are proud to be the UK’s leading provider of High Integrity Ductwork Systems. This service focuses on fully welded ductwork measuring at 1mm or above in thickness and is made from coated mild steel or various grades of stainless steel. This type of ductwork is used in high-pressure environments, where contaminants are more abrasive, and fumes are more harmful. All ductwork is rigorously tested to be able to withstand these types of environments.

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Design & Specify

Our stand-out 360 service offering includes the design and construction of all ductwork and welding, as well as configuration and airflow considerations. With High Integrity Ductwork, we use and work to construction standards as a basis and suitably advise around them. These include nuclear and specialist high pressure ductwork to American SMACNA standards.

Manufacture

Unrivalled Manufacturing of Welded Ductwork Made in Britain.

All of our High Integrity Ductwork projects are completed on our purpose-built site in Bury and is the highest specification product that we manufacture. Our team have developed a variety of methods to ensure cost effective yet quality solutions.  These features result in the production of consistent, high-quality ductwork with unrivalled lead times.

Read more about our manufacturing facility here

Stainless steel

Mild steel

Galvanised steel

Aluminium

Special materials such as bronze and copper

FINISHING, INSPECTION & QUALITY:

High Integrity Ductwork is generally required in environments that are exposed to irregular temperatures, corrosion and systems running with extremely low or high pressures. Due to the nature of this high specification and these particular sites, our team conduct various testing and apply relevant finishing as and when required.

Our chosen and trusted, local specialists assist in supporting the preferred procedures and qualifications for our welding team. We are well-linked with local and national metal finishing companies that hold leading knowledge in pickle passivation, shot blasting and galvanizing. We offer the following procedures and tests if required:

  • Traceability & quality procedures
  • Die penetration
  • X-rays
  • Pickle tests
  • Passivation tests

HD Plasma

CNC Pressbrake(s)

Rollers

Coded welders

 

FEATURES & BENEFITS OF HIGH INTEGRITY DUCTWORK:

  • Retains strength at temperature extremities (highs and lows)
  • Long lifecycle on stainless options – outlasting most materials
  • Ability to withstand extreme pressure
  • Various options with the high integrity spectrum – stainless/ mild steel / 2mm up to 6mm
  • Copes with chemicals, odours, and abrasives
  • Long-lasting and durable
  • Composed of recyclable materials
  • Sustainable
  • Low leakage

WHY CHOSE HIGH INTEGRITY DUCTWORK FROM AIRMATIC:

  • We design and specify the material, thickness, and size of the ductwork system
  • Our in-house fabrication and welding service caters to different lengths and sizes needed
  • Our experience and knowledge will give you an unmatched level of support and expertise
  • Our on-site capabilities make it possible to work with tricky pieces and repairs
  • The use of CAMDuct software nesting tackles wastage and is the best value for money
  • Our pioneering workshop enables quick lead-time and top-notch quality
  • We offer welding specification advice, finishing and other complementary services

Our customers say it best

Project Director

Athol Cameron

I can say I was very pleased with the installation Airmatic did for us on our odour abatement project. The design of the system quality of ductwork and the installation was first class all delivered on time and on budget.

Our customers say it best

Project Manager

The Airmatic team excelled in the delivery of our Vapour Extract system. Their stainless steel extract system was expertly manufactured and installed to a high standard

Our customers say it best

Project Engineer

Gerry Maher

Can I compliment you and your guys for an excellent standard of work, it puts an existing system manufactured by others to shame. Thank you also for your efficiency in delivering as promised, I know where to go for any future requirements

Case Studies

Odour Extraction for Cargill:

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Odour Extraction for Orsted:

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Case Studies

Odour Extraction for Cargill:

Read case study View all

Odour Extraction for Orsted:

Read case study View all

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